SW20 Windscreen Removal and Rust Repair

General discussions.
Please post in other areas if more suitable (eg technical, for sale etc...)

Moderator: Moderators

Forum rules
Please post in other areas if more suitable (eg technical, for sale etc...) Use of the General section to circumvent correct use of other forum sections may result in posts being deleted or forum permissions being revoked. Thank you.
User avatar
WairoaboyNZ
Club Member - MR2OCNZ
Posts: 22
Joined: Sun Sep 01, 2019 5:05 pm
Stomping Ground: Bay Of Plenty
Prime Mover: More than one MR2
First name: Anthony
Contact:

SW20 Windscreen Removal and Rust Repair

Post by WairoaboyNZ »

Hi Folks

Just wondering if anyone has had dealings with pulling an SW20 windscreen out at home and dealing with various rust issues around the windscreen?

Thanks in Advance
Attachments
274604927_3160977757472353_6661817873572563775_n.jpg
274604927_3160977757472353_6661817873572563775_n.jpg (244.04 KiB) Viewed 2523 times
274569425_3160977774139018_2055689976138369385_n.jpg
274569425_3160977774139018_2055689976138369385_n.jpg (76.52 KiB) Viewed 2523 times
274550943_3160977827472346_4751992650765171802_n.jpg
274550943_3160977827472346_4751992650765171802_n.jpg (338.76 KiB) Viewed 2523 times

Trotbags
Club Member - MR2OCNZ
Posts: 109
Joined: Sun Jan 10, 2016 10:51 am
Stomping Ground: Hawkes Bay
Prime Mover: SW20
First name: Bevan

Re: SW20 Windscreen Removal and Rust Repair

Post by Trotbags »

Hi - I had one that was just held in place with some really sticky rubber tape (bought as a project). Be very careful removing it - mine broke with the smallest of pressure. Use a knife to cut the rubber around the edges and underneath. Take your time and be really gentle.

That said, Novus in Levin came around and replaced it, including a new seal for about $450 (I think).
91 Turbo, 93 G, 94 G Limited, 96 Sonic Shadow.

lasersooby
Club Member - MR2OCNZ
Posts: 524
Joined: Wed May 04, 2016 8:47 pm
Stomping Ground: Manawatu
Prime Mover: SW20
First name: Mo

Re: SW20 Windscreen Removal and Rust Repair

Post by lasersooby »

Yep, careful is an understatement. I tried removing one off my parts car about a month ago and it broke as well.

Also agree that Novus provide a replacement for around 450$
2017 Toyota Aqua G's
Daily Drive: 2005 Honda CR-V Sport (Auto) - SOLD
When the Wife Allows: 2020 TRD RAV4 Limited Hybrid
If the Weather is Nice: 2000 GDBSTiV7 Subaru
Looking Forward To: Supercharged MR2

User avatar
Swampy
Club Member - MR2OCNZ
Posts: 703
Joined: Wed May 13, 2015 10:37 am
Stomping Ground: Waikato
Prime Mover: SW20
First name: James

Re: SW20 Windscreen Removal and Rust Repair

Post by Swampy »

If you're removing the rust yourself, use a wire wheel. You may have to sand by hand too. A good rust neutralising product like brunox is then applied after cleaning it with a wax and grease remover, followed by an epoxy primer. Any bad pitting and you could fill that in with body filler perhaps.

Hopefully there aren't any holes.

If it's very bad, plenty of windscreen rust fabrication videos on YouTube.
In the shed: 91 MR2 G-Limited, 95 Subaru Impreza WRX
In the front of the shed: 95 Corolla
In the driveway: 00 Subaru Legacy Lancaster
In the rear view: 87 Honda Prelude, 94 Nissan Serena, 04 Swift
~ 4 Runs ~

User avatar
85AW20v
Club Member - MR2OCNZ
Posts: 888
Joined: Fri May 21, 2004 10:25 pm
Stomping Ground: Bay Of Plenty
Prime Mover: AW11
First name: Simon

Re: SW20 Windscreen Removal and Rust Repair

Post by 85AW20v »

Get someone to help you and use a piece of fishing nylon/braid/thin/piano wire to cut the sealant, one of you inside and one outside, sawing your way around. Tie to nylon/braid to a bolt at each end to give you something to hold on to.
See ya
Simon
AW11 Racecar - 860kg

User avatar
*84vvt
Life Member - MR2OCNZ
Posts: 2557
Joined: Sun Jun 06, 2004 11:44 am
Stomping Ground: Wellington
Prime Mover: AW11
First name: Colin

Re: SW20 Windscreen Removal and Rust Repair

Post by *84vvt »

85AW20v wrote:
Sun Oct 23, 2022 6:22 pm
Get someone to help you and use a piece of fishing nylon/braid/thin/piano wire to cut the sealant, one of you inside and one outside, sawing your way around. Tie to nylon/braid to a bolt at each end to give you something to hold on to.
A 'G" string is the piano wire to use 8)
Boosted cars are like hot women.
A little edgy, every guy wants one,
some guys can't handle them,
and if you throw a little alcohol in them they'll rock your world.

Image

Post Reply