Supercharged 2GR SW20 Project

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lasersooby
Club Member - MR2OCNZ
Posts: 524
Joined: Wed May 04, 2016 8:47 pm
Stomping Ground: Manawatu
Prime Mover: SW20
First name: Mo

Re: Supercharged 2GR SW20 Project - Random Pictures

Post by lasersooby »

Few more images with the wheels on:
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2017 Toyota Aqua G's
Daily Drive: 2005 Honda CR-V Sport (Auto) - SOLD
When the Wife Allows: 2020 TRD RAV4 Limited Hybrid
If the Weather is Nice: 2000 GDBSTiV7 Subaru
Looking Forward To: Supercharged MR2

lasersooby
Club Member - MR2OCNZ
Posts: 524
Joined: Wed May 04, 2016 8:47 pm
Stomping Ground: Manawatu
Prime Mover: SW20
First name: Mo

Re: Supercharged 2GR SW20 Project - Billet Breathers

Post by lasersooby »

Thanks to Jeremy Blubaugh who uploaded images of his Motion Raceworks billet valve cover breathers that he is using on his fastest 2GR RAV4. His details are as follows:
On Instagram, he is: teksmart check out his build and exploits, the car looks amazing and drives amazing as well. Jeremy is also on Facebook.

Supplier details are as follows (can get anodized black or clear anodized):

https://www.motionraceworks.com/product ... r-32-120bk
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Last edited by lasersooby on Sun Dec 26, 2021 9:02 am, edited 1 time in total.
2017 Toyota Aqua G's
Daily Drive: 2005 Honda CR-V Sport (Auto) - SOLD
When the Wife Allows: 2020 TRD RAV4 Limited Hybrid
If the Weather is Nice: 2000 GDBSTiV7 Subaru
Looking Forward To: Supercharged MR2

lasersooby
Club Member - MR2OCNZ
Posts: 524
Joined: Wed May 04, 2016 8:47 pm
Stomping Ground: Manawatu
Prime Mover: SW20
First name: Mo

Re: Supercharged 2GR SW20 Project - Front Coolant Hoses

Post by lasersooby »

Managed to get this installed yesterday, very happy how they turned but it was a real pain to get in the tight space. Once finished, have started on getting the handbrake parts installed as well, just the beginning.
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2017 Toyota Aqua G's
Daily Drive: 2005 Honda CR-V Sport (Auto) - SOLD
When the Wife Allows: 2020 TRD RAV4 Limited Hybrid
If the Weather is Nice: 2000 GDBSTiV7 Subaru
Looking Forward To: Supercharged MR2

lasersooby
Club Member - MR2OCNZ
Posts: 524
Joined: Wed May 04, 2016 8:47 pm
Stomping Ground: Manawatu
Prime Mover: SW20
First name: Mo

Re: Supercharged 2GR SW20 Project - Wilwood Brake Proportioning Valve Kit

Post by lasersooby »

Installed the Wilwood Brake Proportioning kit to go with my Wilwood Big Brake Kit (not installed yet), kit was purchased from Alex Wilhelm:

https://wilhelmraceworks.com/prop-valve-kit
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Removing the OEM stuff off the master cylinder and start of re-assembly:
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Assembly of the Proportioning Valve Kit:
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There is one hose that does not fit (a bit short as this kit is designed for the LHD SW20 MR2s), but was easy to get a longer line through ENZED. The hose needs to be around 40mm longer, but could only get one that around 60mm longer.
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All sorted and in place:
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2017 Toyota Aqua G's
Daily Drive: 2005 Honda CR-V Sport (Auto) - SOLD
When the Wife Allows: 2020 TRD RAV4 Limited Hybrid
If the Weather is Nice: 2000 GDBSTiV7 Subaru
Looking Forward To: Supercharged MR2

lasersooby
Club Member - MR2OCNZ
Posts: 524
Joined: Wed May 04, 2016 8:47 pm
Stomping Ground: Manawatu
Prime Mover: SW20
First name: Mo

Re: Supercharged 2GR SW20 Project - Concentric Rings

Post by lasersooby »

Received my 2 packs of concentric rings for the car, one set for the hub to the wheel spacer and the other for the wheel spacer to the Advan rims
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2017 Toyota Aqua G's
Daily Drive: 2005 Honda CR-V Sport (Auto) - SOLD
When the Wife Allows: 2020 TRD RAV4 Limited Hybrid
If the Weather is Nice: 2000 GDBSTiV7 Subaru
Looking Forward To: Supercharged MR2

lasersooby
Club Member - MR2OCNZ
Posts: 524
Joined: Wed May 04, 2016 8:47 pm
Stomping Ground: Manawatu
Prime Mover: SW20
First name: Mo

Re: Supercharged 2GR SW20 Project - Whiteline Camber Kit FRONT

Post by lasersooby »

Kit purchased from Whiteline, pretty nifty kit and easy as to install
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2017 Toyota Aqua G's
Daily Drive: 2005 Honda CR-V Sport (Auto) - SOLD
When the Wife Allows: 2020 TRD RAV4 Limited Hybrid
If the Weather is Nice: 2000 GDBSTiV7 Subaru
Looking Forward To: Supercharged MR2

lasersooby
Club Member - MR2OCNZ
Posts: 524
Joined: Wed May 04, 2016 8:47 pm
Stomping Ground: Manawatu
Prime Mover: SW20
First name: Mo

Re: Supercharged 2GR SW20 Project - Inner Guard Seam Mod

Post by lasersooby »

Since we are going with the larger rims, we had to ensure that the seam (inner guard and the outer guard) that runs in the inner arch of the wheel well, has to be flattened so that it does not cut into the tires.
This is before we started the mod:
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This is when we took a sledge hammer to the seam and once it has as flat as we could get it, applied a pile of underbody seal to seal the exposed metal:
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2017 Toyota Aqua G's
Daily Drive: 2005 Honda CR-V Sport (Auto) - SOLD
When the Wife Allows: 2020 TRD RAV4 Limited Hybrid
If the Weather is Nice: 2000 GDBSTiV7 Subaru
Looking Forward To: Supercharged MR2

lasersooby
Club Member - MR2OCNZ
Posts: 524
Joined: Wed May 04, 2016 8:47 pm
Stomping Ground: Manawatu
Prime Mover: SW20
First name: Mo

Re: Supercharged 2GR SW20 Project - Bumper Mod for Intercooler

Post by lasersooby »

A lot of time was spent in getting the bumper modified to clear the water to air intercooler. I lost count on the number of times I installed the bumper then removed it to cut a little bit more off the bumper. Just did not want to chop a whole pile off and get it wrong, worked out really good though. We may be able to keep the fog lamps (left could be an issue), will have to wait and see once we start finalizing things. The bumper will be off to Danny for painting:
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2017 Toyota Aqua G's
Daily Drive: 2005 Honda CR-V Sport (Auto) - SOLD
When the Wife Allows: 2020 TRD RAV4 Limited Hybrid
If the Weather is Nice: 2000 GDBSTiV7 Subaru
Looking Forward To: Supercharged MR2

lasersooby
Club Member - MR2OCNZ
Posts: 524
Joined: Wed May 04, 2016 8:47 pm
Stomping Ground: Manawatu
Prime Mover: SW20
First name: Mo

Re: Supercharged 2GR SW20 Project - Front ABS Sensors

Post by lasersooby »

I was lucky that I could get a good set for the front out of the parts car. Installed them first before installing the Wilwood Big Brake Kit on the front. Cleaned up the sensors then applied new grease, hopefully stands up to time for another 30years:
2022Jan06-Pix46.jpg
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2017 Toyota Aqua G's
Daily Drive: 2005 Honda CR-V Sport (Auto) - SOLD
When the Wife Allows: 2020 TRD RAV4 Limited Hybrid
If the Weather is Nice: 2000 GDBSTiV7 Subaru
Looking Forward To: Supercharged MR2

lasersooby
Club Member - MR2OCNZ
Posts: 524
Joined: Wed May 04, 2016 8:47 pm
Stomping Ground: Manawatu
Prime Mover: SW20
First name: Mo

Re: Supercharged 2GR SW20 Project - Front Wilwood Big Brake Kit PART 1

Post by lasersooby »

Bought the full kit from MR2 Heaven, great Team to deal with:
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Calipers & other items out of the kit:
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Setting up the adapter on the hub, then installing the 330mm cross-drilled & slotted rotor then the wheel spacer that has the concentric ring installed so that it is centered on the hub:
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Installed the caliper:
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Installed the pads, easy as and only 1 bolt holding the pads in place:
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Attachments
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2017 Toyota Aqua G's
Daily Drive: 2005 Honda CR-V Sport (Auto) - SOLD
When the Wife Allows: 2020 TRD RAV4 Limited Hybrid
If the Weather is Nice: 2000 GDBSTiV7 Subaru
Looking Forward To: Supercharged MR2

lasersooby
Club Member - MR2OCNZ
Posts: 524
Joined: Wed May 04, 2016 8:47 pm
Stomping Ground: Manawatu
Prime Mover: SW20
First name: Mo

Re: Supercharged 2GR SW20 Project - Front Wilwood Big Brake Kit PART 2

Post by lasersooby »

Brake Pad Holder bolted in place, easy as operation:
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Installed the brake line:
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Few additional images:
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2017 Toyota Aqua G's
Daily Drive: 2005 Honda CR-V Sport (Auto) - SOLD
When the Wife Allows: 2020 TRD RAV4 Limited Hybrid
If the Weather is Nice: 2000 GDBSTiV7 Subaru
Looking Forward To: Supercharged MR2

lasersooby
Club Member - MR2OCNZ
Posts: 524
Joined: Wed May 04, 2016 8:47 pm
Stomping Ground: Manawatu
Prime Mover: SW20
First name: Mo

Re: Supercharged 2GR SW20 Project - Wheels on the Front

Post by lasersooby »

Could not resist fitting the wheels on to see how they look with the brake kit in place:
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With the bumper in place (loose fit just to get to see the flow of it):
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2022Jan06-Pix124.JPG (214.87 KiB) Viewed 2968 times
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2022Jan06-Pix125.JPG (179.99 KiB) Viewed 2968 times
2017 Toyota Aqua G's
Daily Drive: 2005 Honda CR-V Sport (Auto) - SOLD
When the Wife Allows: 2020 TRD RAV4 Limited Hybrid
If the Weather is Nice: 2000 GDBSTiV7 Subaru
Looking Forward To: Supercharged MR2

mknz
Site Admin - MR2OCNZ
Posts: 1182
Joined: Thu Apr 03, 2014 1:17 am
Stomping Ground: Auckland
Prime Mover: More than one MR2
First name: Michael
Contact:

Re: Supercharged 2GR SW20 Project

Post by mknz »

Your build is very impressive, but getting an ABS sensor out without destroying it is the highlight.

Also getting wheels in that big :shock: nice

tomnomnom
Club Member - MR2OCNZ
Posts: 356
Joined: Wed Aug 10, 2011 9:26 pm
Stomping Ground: Hawkes Bay
Prime Mover: SW20
First name: Tom

Re: Supercharged 2GR SW20 Project

Post by tomnomnom »

Looks like you could get wider under those fenders :wink:

User avatar
GDII
Forum Moderator - MR2OCNZ
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Prime Mover: SW20
First name: Phill

Re: Supercharged 2GR SW20 Project

Post by GDII »

Good luck turning the wheels past F1 lock spec haha. We can't really go any wider. It would make the car unusable. But you are right. Just dial out the camber!
1990 SW20 MR2 G-Limited (GEN4 3SGTE Installed)
2000 AE111R Corolla Wagon NZ New Daily
1996 AE101R Corolla Sprint NZ New Selling Soon
1990 EP81 Starlet XL (Sold)
1990 EE90 Corolla XL (Sold)
Instagram https://www.instagram.com/sw20glimited/

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